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Mercedes Voltage
Regulator Install
Note: while this may not be the same
Mercedes model as yours, the procedures are relatively the same.
This is one of those items that
most people never even check, until its too late. The voltage regulator fits
into the rear of the alternator and over time will wear to the point the
alternator will not charge the battery. The Mercedes alternators are some of
the most durable I have ever seen and will last many years. However failure to
check this simple item, can leave you stranded on the side of the road. Poor
battery charging will not stop the engine from running on the older models
without computer control, however every electrical accessory and component will
fail to operate once the battery is discharged. With the alternator not
charging properly and the battery drained, nothing electrical including things
like brake lights, turn signals etc. won't work.
Checking your voltage regulator
is very easy to do and is a "must do" item if you have gotten another Mercedes.
Keeping a spare in the glove box is also wise, especially on those long road
trips. I had a customer tell me the car was only charging 2 volts and was told
the alternator needed to be repaired. Since I had a spare one at the shop, I
told him to bring the car over and I would take a look. Well after removing the
voltage regulator I could see why it was not charging. The carbon stacks were
slap wore out. 5 minutes later and new voltage regulator was installed and he
was one his way. Always check and replace this item before scraping the
alternator. So follow along as I show you how to check the voltage regulator.
I did this pictorial with the car
up on ramps because its easier to do and I am a big dude and like lots of room.

This is what the alternator looks
like from under the car. As you can see the voltage regulator is held in with 2
Philips screws.


I use a stubby Philips
screwdriver to remove the 2 screws.....

Then just pull the voltage
regulator out and this is what is left. You can barely see the shaft the carbon
stack rides on. They will be nice and shinny....

Here is the voltage regulator
showing the 2 carbon stacks. They have lots of like life in them. New voltage
regulator carbon stacks are not much taller than this one.


You can see the concave shape the
end will have due to rubbing on the shaft.
If your voltage regulator is
about 1/2 as tall I suggest replacing it.

Now either reinstall your old
good regulator or install your new one. Snug up the screws and you are done.
Test the battery for proper charge and also the output of the alternator. Many
auto supply store will test it for free while its on the car. 13-14v charging
is the range you want to be in.
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